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Subsurface Chemical Contamination and the
1-4 Expansion in Downtown Orlando
Challenges and Opportunities

By Michael A. Orcino, PE, Geotechnical and Environmental Consultants, Inc
FES Florida Engineering Journal, July 2007

Have you ever wondered how “chemical contamination” and “opportunity” go together? The answer is that relatively new regulations have paved the road to alternative methods of dealing with subsurface chemical contamination. Some of these methods involve construction of impermeable surfaces such as concrete, asphalt, plastic liners, and installation of sheet pile walls—all familiar elements of roadway construction.

Chemical contamination of environmental media, primarily soil and groundwater, can be problematic for any roadway improvement project. Roadway components such as pavements, pile foundations for bridges, and stormwater ponds must be designed and constructed in such a fashion to prevent spreading the contamination to unimpacted areas. Additionally, appropriate construction methods designed to protect site workers should be employed for construction areas that intersect contaminated soil and groundwater.

Chemical contamination issues can be critical in downtown environments, where a virtual “toxic stew” may be present in some areas as a result of chemical releases to the environment from decades of high density commercial and industrial land uses. Such chemical releases are typically comprised of petroleum constituents, solvent compounds such as perchloroethene (a.k.a. “drycleaner solvent”), and inorganic constituents such as lead and arsenic. This is certainly the case for downtown Orlando, which has exhibited commercial and industrial land uses as early as the 1800s. For the majority of that time (until the 1970s), there were no regulations that governed the handling, storing, or disposing of chemical wastes. This, coupled with the fact that chemical storage and delivery vessels were usually constructed of steel or other materials that would readily corrode and leak over time, resulted in numerous soil and groundwater contaminant plumes throughout downtown Orlando.

For some roadway projects, sites containing chemically contaminated soil and/or groundwater can be bypassed to avoid the need for special design and construction considerations. This is not the case for the ultimate I-4 reconstruction project through downtown Orlando, where significant realignment of the roadway is not economically feasible. Therefore, alternative construction methods, engineering controls incorporated into the design of certain roadway components, and subsurface modeling will be used to facilitate construction through known contaminated areas.These activities will eliminate theneed for remediation of underground contamination prior to, or during, roadway construction, while producing project cost savings.

Identifying the Issues
For Florida Department of Transportation (FDOT) roadway improvement projects, the firststep in identifying potential implications associated with chemical contamination is conducted during the project development and environment (PD&E) study phase. The initial phase (Level I Assessment) involves qualitative investigation methods including public record research, interviews, and site visits to identify current and past sources of chemical contamination within the roadway corridor. Based on the results of the Level I Assessment of the corridor, quantitative investigations or Level II Assessments, are conducted at the suspect sites to haracterize the nature and extent of chemical impacts. Level II Assessments include collection of soil and groundwater samples for chemical analysis, hydrogeologic studies to evaluate chemical fate and transport mechanisms, and geophysical studies such as ground penetrating radar (GPR) to search for contaminant sources including but not limited to buried petroleum storage tanks.

For the I-4 expansion project, Level I and numerous Level II asessments have been conducted since 1998. Additionally, through coordination with FDOT staff, a hybrid process was developed to prioritize the most problematic sites, thereby reducing project costs during the design phase. Thirty-six contamination sites were identified through Level I analysis in the downtown I-4 corridor. Level II Assessments were conducted at less than 20 sites as a result of the hybrid screening process.

The majority of the suspect sites were impacted with petroleumproducts, which are are typically very manageable during construction with regard to costs since the contamination is generally present near the water table surface (equal to less than 15 feet below land surface in downtown Orlando). However, two relatively large chlorinated solvent groundwater plumes are located beneath the I-4 corridor that present specific design challenges for bridge-driven pile foundations and stormwater management facilities. Unlike typical petroleum constituents,chlorinated solvent constituents such as perchloroethene, trichloroethene, and vinyl chloride sink below the water table surface and are more costly to assess and clean up in comparison to petroleum-impacted soils and groundwater. Therefore, the use of alternative design and construction methods is key to avoiding the significant costs and schedule delays that would occur if remediation of the contamination was necessary prior to construction.

Is “Clean to Clean” Necessary?
In the past, contaminated sites were rehabilitated to “clean” levels. “Clean” typically related to naturally occurring background levels of chemical constituents. One problem is that some chemicals, such as arsenic, are naturally occurring in the environment. So, in the case where a potential chemical release of arsenic had occurred, to what level is one to “clean” if naturally occurring background levels are present at or near the clean-up goals? Some previous assessment and remediation projects have run into the millions in rehabilitation dollars quickly in a futile attempt to clean up sites below naturally occurring levels. So, the question in those cases is what is “clean”?

Another approach or alternative to “clean to clean” is the use of engineering controls and/or institutional controls to prevent or reduce exposure to chemical contamination by humans. Engineering controls, such as impermeable barriers (pavements, plastic liners, sheet pile walls), are designed to limit access and exposure to contamination. Institutional controls are defined in the Florida Statues as “the restriction on use or access to a site to eliminate or minimize exposure to petroleum products’ chemicals of concern, drycleaning solvents, or other contaminants. Such restrictions may include, but are not limited to, deed restrictions, restrictive covenants, or conservation easements.”

What this really means is that in some cases, soil and groundwater can be left in place and controlled using physical and administrative means without the need or expense to remediate the contamination. This approach to contamination issues is important for the I-4 expansion project. Remediation of contamination in the areas where roadway components such as pile foundations and stormwater management ponds are to be constructed within the limitsof known groundwater contaminant plumes, would be extremely costly and slow. Therefore, engineering controls can be utilized to facilitate construction of these facilities, while equally protecting the environment and reducing the potential for exposure to humans.

Regulatory Involvement a Must
Due to the large scale and long timeframe of this design and construction project,(the PD&E study, design, and construction phases will span 2 decades), the ultimate I-4 design and the environmental impacts related to design are constantly changing. Further, the use of engineering controls with regard to contamination plumes must be approved by the Florida Department of Environmental Protection (FDEP). Consequently, multiple meetingsbetween the roadway design engineers, environmental consultants, FDOT representatives, and the FDEP were conducted at various stages of thedesign process to obtain preliminary opinion and approvals regarding proposed contaminant mitigation strategies that were being considered as part of the roadway design.

These meetings ultimately resulted in a comprehensive understanding of the project and potential implications related to known chemical contamination from both the design and regulatory (FDEP) viewpoints. Therefore, the design process could move forward with preliminary regulatory approval for the proposed engineering controls. The periodic meetings also created open communication lines between designprofessionals, the FDOT, and the FDEP so that modifications could be readily discussed as the design process continued.

Merging Engineering Design with Contamination Control – Challenges and Environmental Benefits

Specific design challenges and solutions associated with the project are as follows:

  • Pile Foundations Installed Within Chlorinated Solvent Plume Limits. Bridge foundations will be constructed within the limits of two known chlorinated solvent plumes in the I-4 downtown corridor. With the approval of the FDEP, the I-4 design team developed and conducted a pilot study to model the effect of driving piles through contaminated media and the underlying clay barrier, and founding them below the restrictive clay layer in uncontaminated soil. In particular, the pilot study was designed to determine whether downward vertical migration of the chlorinated solvent plumewould occur as a result of pile installation. The preliminary resultsindicate that driven piles would not have a significant effect on the plume, and special remediation orencapsulation techniques to isolate the piles from the surroundingcontaminated media prior to pile installation would not be necessary. Remediation or encapsulation would significantly increase project design and construction costs, and would have a major impact on the schedule. Additionally, monitoring wells installed as part of the study will be used by the FDEP to continually monitor the plume, thus providing a long-term benefit to the environment.

  • Stormwater Management Facilities Constructed Near Contaminant Plumes. Several stormwater management facilities (exfiltration trenches and ponds) will be constructed over, or adjacent to, various known chlorinated solvent groundwater plumes. Through discussion with the FDEP, it wasconcluded that incorporating impermeable pond bottom liners would be acceptable to provide adequate control and prevent exacerbation of the underlying contamination. The liners would prevent infiltration that may affect the underlying plumes. Liners could be incorporated at a relatively minimal cost, while providing an environmental benefit to restrict unwarranted access and potential exposure to the existing plumes.

  • Relocation of an Existing Groundwater Treatment System. A groundwater treatment system, currently operating to remediate one of the chlorinated solvent groundwater plumes, will likely have to be redesigned and retrofitted to support the I-4 roadway improvements. This task will likely be undertaken through partnership between the FDEP and FDOT and may result in expedited cleanup of the plume through the redesign efforts and the use of innovative remediation strategies to promote degradation of the existing plume. Again, additional environmental benefits will result from the roadway construction efforts.

The Future
This large and dynamic roadway improvement project, and the unique environmental and engineering design challenges associated with it, provide a model for other transportation projects that can benefit from alternatives to active remediation of contaminated sites. Through the use of innovative technologies and engineering controls, there is a considerable opportunity for major infrastructure improvements to benefit the urban environment, while realizing significant cost savings by reducing or eliminating the need for future remediation of the contamination.

As a fringe benefit, providing a “cleaner” urban environment as a result of major highway construction provides the opportunity to spur redevelopment in contaminated areas since chemical impacts are controlled to some degree as a byproduct of the roadway construction.


About the Author:
Michael A. Orcino, PE, is a vice president and environmental services manager for Geotechnical and Environmental Consultants, Inc. (GEC). His 12 years of experience includes environmental engineering, permitting, and compliance for public and private sector clients throughout the United States. Orcino has supervised numerous FDOT contamination-related projects and under his direction, the firm has developed and implemented a variety of strategies to increase efficiency of identification, management, and rehabilitation of contaminated parcels associated with roadway construction. Contact him at 407-898-1818 or maorcino@g-e-c.com.

 

I-4 Ultimate Design through Downtown Orlando, image courtesy of URS.

 

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